Who Needs Lab-Based Synthetic Chemists?


Back in 2013 I was a postdoc at the University of Tokyo – when I wasn’t working hard in the laboratory, eating sushi or participating in karaoke, I encountered a paper that fascinated me; ‘Combining 3D printing and liquid handling to produce user-friendly reactionware for chemical synthesis and purification’ was the title of the article.1 The group of Lee Cronin at The University of Glasgow described the fabrication of a multi-chamber reaction vessel, with each region having different catalysts printed onto its surface – in this case Montmorillonite K10 and Pd/C (Figure 1). Building up around the loaded base layer and subsequent sealing of the entire unit allowed, after 90 degree rotations, the synthesis of 3a and 3b (Figure 3) via an initial acid-catalysed Diels-Alder cyclisation, imine formation and subsequent reduction over palladium on carbon with triethylsilane.

MAHFigure1

Figure 1: Fabrication of Reaction Vessel1

A schematic of the reaction vessel can be seen in Figures 2 & 3. The first split chamber contains solutions of the initial reactants. When rotated by 90o, the two solutions combine in a second chamber that has been layered with Montmorillonite K10. Once the first reaction is complete (5 h), the box is rotated again by 90o in order to initiate imine formation. A third rotation by 90o passes the solution over a printed surface of palladium on carbon in the presence of triethylsilane, which acts to reduce the imine to the corresponding amine. The crude mixture is finally passed through a silica plug to give the desired final products in yields similar to those utilising traditional glassware (32% vs 40% for 3a, 30% vs 38% for 3b).

MAHFigure2

Figure 2: Schematic of Reaction Vessel1

MAHFigure3

Figure 3: Rotation and Reaction in Separated Chambers1

 

So, with the above in mind, do we really need lab-based synthetic chemists? Probably – the current range of reactions applicable to this technology is rather limited to robust and well established chemistry; mixtures that are happy to be left under atmospheric conditions, in the presence of water and without proper temperature regulation. However, although there are currently quite a few limitations, I do feel that perhaps after optimisation by a trained scientist, people unfamiliar with advanced synthesis techniques or liquid handling will be able to synthesise pure compounds (medicinally relevant or not) by picking up a box from the shelf and following instructions like one might do with piece of flat-packed furniture from one of the world’s favourite Swedish stores – surely nothing can go wrong with that?

 

Blog written by: Mark Honey

 

References

  1. P.J Kitson,   M.D. Symes,   V. Dragone and  L. Cronin  Chem. Sci., 2013,4, 3099-3103

 

 

 

 

Decarboxylative Esterification of Carboxylic Acids with Dialkyl Dicarbonates


To continue on from the esterification theme of our recent blog (Palladium catalyzed oxidative esterifications of aldehydes and benzylic alcohols) I would like to highlight 2 papers on the subject of decarboxylative esterification of carboxylic acids from professor Gooßen’s group at the Max-Planck-Institut für Kohlenforschung.

Gooßen’s first paper (Adv. Synth. Catal., 2005, 345, 943-947) describes the exploration of conditions for the optimisation of Lewis acid catalysed decarboxylative esterification of carboxylic acids with dialkyl dicarbonates (Scheme 1).

Scheme 1

Gooßen showed that in the presence of Bronsted acids almost no ester formation was observed and that DMAP only yielded a modest catalytic activity using the conditions previously described by Takeda. In contrast to these results it was shown that the all the Lewis acids investigated gave the desired ester with a catalyst loading of only 1 mol % (Table 1).

Table 1

Gooßen’s selected nitromethane as the solvent to further explore the generality of the chemistry, due to the carboxylic acids being readily soluble in it, but the reaction works equally well in methanol, dichloromethane or acetonitrile.

Both magnesium perchlorate and copper triflate are mild enough Lewis acids that transesterification of the sensitive phenol ester did not occur (table 1, entries 25 and 26) but they were both still able to convert the carboxylic acid into a methyl ester in a quantitative yield. Based on these results coupled with both environmental and economical considerations it was decided that magnesium perchlorate was the superior choice of Lewis acids for this reaction.

With these variables fixed the scope of this reaction was further explored with a range of carboxylic acid and dialkyl dicarbonates (table 2). All of the reactions produced the desired esters in high yield except for amino ester 8c. Both the methyl ester 8a and benzyl ester 8b were produced as expected but the t-butyl ester was unstable under the reaction conditions, producing isobutene and the carboxylic acid starting material.

Table 2

Gooßen believes that the reaction proceeds via an intramolecular decarboxylation due to methyl ester 18a (table 2) being formed in a high yield (92%). If only an intermolecular reaction of the mixed anhydride occurred then a statistical mixture of the methyl ester, lactone and oligomeric esters should be formed.  In an attempt to confirm this hypothesis Gooßen reacted phenylpropionic acid with dimethyl dicarbonate and Mg(ClO4)2 in the presence of 1 equivalent of n-butanol. The desired methyl ester formed (81%) but also a quantity of the n-butyl ester (19%).  Gooßen is investigating the mechanism of this reaction and will report his finding in due course.

In Gooßen’s second paper (Synlett 2004, 263–266) he describes a convenient protocol for the esterification of carboxylic acids with alcohols in the presence of di-t-butyl dicarbonate (Boc2O). By using a stoichiometric amount of a carboxylic acid, a primary or secondary alkyl alcohol and Boc2O, in the presence of a catalytic amount of N,N-dimethylaminopyridine (DMAP), gave high yields of the corresponding esters (Scheme 2).

Scheme 2

Gooßen investigated a range of catalysts (Hf(OTf)4, Mg(ClO4)2, Sc(OTf)3, Yb(OTf)3 and DMAP) as well as a selection of solvents (nitromethane, THF, toluene, DMF and MeCN) before arriving at his standard conditions (1.0 mmol 3-phenylpropionic acid, 1.3 mmol Boc2O, 1.3 mmol benzyl alcohol, 5 % DMAP, 4 mL nitromethane, 50°C, 16 h). It was observed that the reaction gave the same yield regardless of the solvent used to run the reaction in.

Scheme 3

Gooßen exemplified this procedure by using a selection of alcohols that he coupled with 3-phenylpropionates (Scheme3, Table 3). The reaction produced the desired products in high yields with both primary and secondary alcohols. Groups including cyano, keto, ester and less reactive alcohols were tolerated.

Table 3

Gooßen then chose a selection of carboxylic acids that he then coupled to benzyl alcohol (Table 4). The reaction was able to be performed on aryl, alkyl, vinyl and heterocyclic carboxylic acids which contain ester, ketone, amide, ether and nitrile functional groups. Unfortunately the reaction failed to yield the desired product and resulted in decomposition of the starting material for o-fluorobenzoic acid and m-NO2-benzoic acid.

This procedure presents an advantage over the use of alkylating reagents such as alkyl halides for esterifications due to the relative costs of reagents and the larger range of alcohols that are available.

Table 4

In summary both papers offer alternative approaches for synthesising esters from carboxylic acids. The reactions are mild enough to tolerate a large range of functional groups and use cheap, readily available starting materials. The work up of these reactions is also simplified by the fact that most of the by-products are either volatile or water-soluble and this make these methods very practical for a synthetic chemist to use.